[New Release] Bilgmon 488 Instruction Manual .pdf BETTER 🆙

11 jul [New Release] Bilgmon 488 Instruction Manual .pdf BETTER 🆙

Posted at 10:42h in Jeffrey Wammes by marinil

How to Use the Bilgmon 488: A Complete Guide (PDF)

The Bilgmon 488 is a 15ppm bilge alarm that is designed to monitor the oil content in the bilge water discharged from ships. It is compliant with the IMO Resolution MEPC.107(49) and can also be configured as a 5ppm version for ships with the Class notation “Clean Design”.

This article will provide you with a comprehensive instruction manual on how to set up, operate and maintain the Bilgmon 488. You will also learn how to retrieve and analyze the data stored in the device, and how to troubleshoot common problems.

What is the Bilgmon 488?

The Bilgmon 488 is a device that measures the oil content in the bilge water using a smart detachable measuring cell with wireless communication. The measuring cell uses a light scattering technique to detect oil droplets in the water sample. The oil content range is from 0 to 30ppm, and the current output is either 0-20mA or 4-20mA for 0-30ppm.

The Bilgmon 488 has a user interface with an LCD display and a keypad, which allows you to adjust the settings, view the status and alarms, and access the data stored in the device. The data can also be retrieved via a USB port using a separate cable and software.

The Bilgmon 488 comes with a 3-way flushing valve, a piping set and connectors, which enable you to connect it to the bilge water discharge line and the fresh water supply. The device performs an automatic fresh water flushing after each measurement cycle, which prevents fouling and ensures accuracy.

How to Install the Bilgmon 488?

Before installing the Bilgmon 488, you need to make sure that you have the following items:

  • A power supply of either 115/230V AC or 24V AC/DC
  • A fresh water supply of at least 2 bar pressure and 10 liters per minute flow rate
  • A bilge water discharge line with a sampling point that is representative of the oil content in the bilge water
  • A suitable location for mounting the Bilgmon 488 main housing and the measuring cell
  • Adequate tools and materials for wiring and piping

The installation steps are as follows:

  1. Mount the Bilgmon 488 main housing on a wall or a panel using four screws. Make sure that there is enough space around it for ventilation and maintenance.
  2. Mount the measuring cell on a bracket near the sampling point using two screws. Make sure that it is oriented horizontally and that there is no air bubble in the cell.
  3. Connect the power supply to the Bilgmon 488 main housing using a suitable cable and connector. Follow the wiring diagram on the device or in the manual.
  4. Connect the fresh water supply to the Bilgmon 488 main housing using a suitable hose and connector. Follow the piping diagram on the device or in the manual.
  5. Connect the bilge water discharge line to the Bilgmon 488 main housing using a suitable hose and connector. Follow the piping diagram on the device or in the manual.
  6. Connect the measuring cell to the Bilgmon 488 main housing using a wireless communication module. Follow the instructions on how to pair them on the device or in the manual.
  7. Turn on the power supply and check if the Bilgmon 488 is working properly. If not, refer to the troubleshooting section in this article or in the manual.

How to Operate the Bilgmon 488?

The Bilgmon 488 is designed to operate automatically and continuously. It performs a measurement cycle every 10 minutes, or whenever the bilge water discharge line is activated by the separator. The measurement cycle consists of the following steps:

  1. The device opens the 3-way flushing valve and flushes the measuring cell with fresh water for about 30 seconds.
  2. The device closes the flushing valve and opens the sampling valve, allowing the bilge water to flow through the measuring cell for about 30 seconds.
  3. The device measures the oil content in the bilge water using the light scattering technique and displays the result on the LCD screen. The result is also transmitted as a current output to an external device or system.
  4. The device closes the sampling valve and opens the flushing valve again, flushing the measuring cell with fresh water for about 30 seconds.
  5. The device stores the measurement data in its internal memory and waits for the next cycle.

You can adjust some of the settings of the Bilgmon 488 using the keypad and the LCD screen. For example, you can change the alarm points, the alarm delays, the current output range, and the language. You can also view the status and alarms, and access the data stored in the device. For more details on how to use the keypad and the LCD screen, refer to the manual.

How to Maintain the Bilgmon 488?

The Bilgmon 488 requires minimal maintenance, as it performs an automatic fresh water flushing after each measurement cycle. However, you should still check and clean the device regularly to ensure its proper functioning and accuracy. Here are some maintenance tips:

  • Check and clean the measuring cell at least once a month. Remove any dirt or oil deposits from the cell window using a soft cloth and a mild detergent. Do not use any abrasive or corrosive substances that may damage the cell.
  • Check and replace the wireless communication module battery at least once a year. The battery life depends on the usage and environmental conditions. The device will warn you when the battery is low by displaying a message on the LCD screen.
  • Check and calibrate the device at least once a year. You can either send the measuring cell to an authorized service center for calibration, or perform an on-board calibration using a calibration kit. For more details on how to calibrate the device, refer to the manual.

How to Retrieve and Analyze the Data from the Bilgmon 488?

The Bilgmon 488 stores the measurement data in its internal memory for up to one year. The data includes the date, time, oil content, separator status, and alarm status for each measurement cycle. You can retrieve and analyze the data in two ways:

  • Using the LCD screen and the keypad. You can scroll through the data on the LCD screen using the arrow keys and select a specific data point using the enter key. You can also view some statistics such as the average, minimum, and maximum oil content for a given period.
  • Using the USB port and a separate software. You can connect the Bilgmon 488 to a computer using a USB cable and download the data using a software called BM488 Log Receiver. The software allows you to view, filter, export, and print the data in various formats.

The data retrieved from the Bilgmon 488 can help you monitor the performance of your bilge water treatment system and comply with the environmental regulations. You can also use the data to identify any problems or anomalies in your system and take corrective actions accordingly.

How to Troubleshoot the Bilgmon 488?

The Bilgmon 488 is designed to operate reliably and accurately. However, if you encounter any problems or errors with the device, you can try to troubleshoot them using the following steps:

  1. Check the power supply and the wiring. Make sure that the device is receiving the correct voltage and current, and that there are no loose or damaged wires or connectors.
  2. Check the fresh water supply and the piping. Make sure that there is enough water pressure and flow rate, and that there are no leaks or blockages in the hoses or valves.
  3. Check the bilge water discharge line and the sampling point. Make sure that there is no air bubble or dirt in the line or the measuring cell, and that the sampling point is representative of the oil content in the bilge water.
  4. Check the wireless communication module and the battery. Make sure that the module is properly paired with the main housing, and that the battery is not low or dead.
  5. Check the LCD screen and the keypad. Make sure that they are working properly and that there are no messages or alarms indicating a problem.
  6. Check the measuring cell and the calibration. Make sure that the cell is clean and not damaged, and that it is calibrated according to the manual.

If none of these steps solve your problem, contact your nearest authorized service center for assistance.

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